Zircon is a common mineral widely used in fields such as ceramics, glass, electronics, and aerospace. The zircon beneficiation process is an indispensable part of the zircon processing process. This article will introduce the process flow and operating steps of zircon beneficiation.
1、 Introduction to Zircon Mineral Processing Process Flow
The zircon beneficiation process is the process of separating impurities from zircon ore and improving the grade of zircon. Generally speaking, the zircon beneficiation process includes the following steps: rough selection, intermediate selection, selection, dehydration, and drying.
1. Rough selection
Rough selection is the first step in the zircon beneficiation process, with the aim of separating large impurities from the zircon ore. Usually, heavy medium separation method is used, that is, the ore is separated by density difference. During the rough selection process, the ore is divided into two parts: heavy ore and light ore, where the heavy ore contains higher grades of zircon.
2. Successful selection
The selection of is the second step in the zircon beneficiation process, with the aim of further improving the grade of zircon. The flotation method is usually used for selection, which utilizes the buoyancy difference between zircon and other minerals to separate them. In the middle concentration process, the zircon particles in the zircon ore are floated up through the addition of reagents and the injection of bubbles, forming a zircon flotation foam, and then it is separated from the ore.
3. Selection
Selection is the third step in the zircon beneficiation process, with the aim of further improving the grade of zircon. Selection usually adopts the gravity separation method, which uses gravity differences to separate zircons. During the selection process, zircon ore is divided into two parts: heavy ore and light ore through vibration or rotation, with the heavy ore containing higher zircon grades.
4. Dehydration
Dehydration is the fourth step in the zircon beneficiation process, with the aim of removing moisture from the zircon ore. Dehydration is usually achieved through pressure filtration, which involves placing the slurry into a filter press and using mechanical pressure to squeeze the water out of the slurry.
5. Drying
Drying is the final step in the zircon beneficiation process, with the aim of drying the dehydrated zircon ore for subsequent processing. Drying usually adopts the hot air drying method, which uses hot air to evaporate the water in the ore and make it dry.
2、 Operation steps of zircon beneficiation process flow
The operating steps of the zircon beneficiation process are as follows:
1. Rough selection: Divide zircon ore into two parts: heavy ore and light ore.
2. Selection: Use flotation method to separate zircon from other minerals.
3. Selection: Use gravity separation method to separate zircon.
4. Dehydration: Remove the moisture from the zircon ore.
5. Drying: Dry the dehydrated zircon ore.
3、 Summary
The zircon beneficiation process is the process of separating impurities from zircon ore and improving the grade of zircon. The main steps include rough selection, intermediate selection, selection, dehydration, and drying. During the operation process, it is necessary to pay attention to factors such as the nature of the ore, the amount of reagents added, and the use of equipment. Only by mastering the correct zircon beneficiation process can the quality and yield of zircon be guaranteed.